UHP Bulk Liquid Chemical Delivery System (BCDS) Implementation for High-Efficiency Photovoltaic and Solar Cell Production Lines

UHP Bulk Liquid Chemical Delivery System (BCDS) Implementation for High-Efficiency Photovoltaic and Solar Cell Production Lines

In the rapidly advancing solar industry, the transition to N-type and TopCon cell architectures has made Ultra-High Purity (UHP) fluid handling a baseline requirement. A Bulk Liquid Chemical Delivery System (BCDS) implementation serves as the high-capacity backbone for these facilities, ensuring that the massive volumes of etchants and cleaning agents required for wafer texturing remain entirely contamination-free.

To maintain parts-per-trillion (ppt) purity across a sprawling production floor, Jewellok utilizes 316L electropolished stainless steel with a mirror-like 5Ra internal finish. This surface engineering is critical in photovoltaic manufacturing to prevent metallic ion leaching, which can significantly degrade a solar cell’s energy conversion efficiency.

The system is governed by PLC-controlled automation, allowing for the continuous, high-speed transport of chemicals from bulk tankers directly to point-of-use modules. Safety is integrated through Nitrogen (N2) blanketing for volatile solvents and secondary containment with automated leak detection sensors. By bridging the gap between external supply and the production line, a UHP BCDS implementation allows solar manufacturers to achieve 99.9% operational uptime. This ensures that high-volume output never comes at the expense of cell efficiency or facility safety.

 

Technical Data

Model JW-200L-CDM,JW-1000L-CDM
Special gas cabinet size W2200*D1500*H2000(double drums)/W2990*D2100*H2000(double drums)
Control cabinet power supply 220VAC, 50HZ, 0.5~3KW, leakage protection
Purge PN2,SS316 1/2″SWG
Ultra-pure water UPW, JIS 16A bonding
Compressed air CDA,SS316 1/2″SWG
Waste outlet Drain,PP DN20 Fusion Socket/Drain,PP DN25 Fusion Socket
Standard equipment PP shell + transparent PVC observation window + PFA internal pipe valve, nitrogen purging, sampling, fully automatic acid supply, automatic switching of left and right barrels. The pump body has two uses and one backup. It can automatically switch the liquid supply operation according to the liquid level in the barrel. The touch screen can display the working status of each valve and the liquid supply status of the pipeline. Automatically cut off the fluid supply, early warning and alarm of the operating status of each part of the system, self-check and confirmation of multiple safety, simple system, and supports multiple languages, supports multiple signal inputs, code scanner, high-efficiency filter, door sensor Optional

*Emergency manual operation panel
*High efficiency filter
*Door sensor

Speciality Chemicals Handled
HF- Hydrofluoric acid
HCL- Hydrochloric acid
H2O2- Hydrogen Peroxide
KOH- Potassium Hydroxide
HNO3- Nitric acid
NH4OH- Ammonium Hydroxide
H2SO4- Sulfuric acid

CDM and CDS Application:
Semiconductor
Photovoltaic
Solar energy
Liquid crystal panel
Optical fiber
Other production fields

 

Function Of CDM and CDS:
Chemical filtration
Chemical sampling
Chemical circulation
Chemical delivering

 

Fluid Chemical Delivery Module And Chemical Delivery System
Fluid Chemical Delivery Module And Chemical Delivery System
Fluid Chemical Delivery Module And Chemical Delivery System
Fluid Chemical Delivery Module And Chemical Delivery System
Fluid Chemical Delivery Module And Chemical Delivery System
Fluid Chemical Delivery Module And Chemical Delivery System
Fluid Chemical Delivery Module And Chemical Delivery System
Fluid Chemical Delivery Module And Chemical Delivery System
chemical delivery module (CDM) and chemical delivery system (CDS)
chemical delivery module (CDM) and chemical delivery system (CDS)
chemical delivery module (CDM) and chemical delivery system (CDS)
chemical delivery module (CDM) and chemical delivery system (CDS)

 

Shenzhen Jewellok Technology Co., Ltd. provides advanced ultra-high purity (UHP) chemical handling solutions, including chemical delivery module (CDM) and chemical delivery system (CDS). Jewellok’s CDS and CDM automate high-purity chemical handling. Use the CDS for bulk transport from storage to the facility via electropolished 316L piping. Use the CDM for precise blending and dilution at the point-of-use. Both systems ensure safety and purity through automated leak detection and non-contact level monitoring.
These instructions outline the standard operation for Jewellok’s Chemical Delivery Systems (CDS) and Delivery Modules (CDM) to ensure safety and ultra-high purity (UHP) standards.
1. Bulk Supply and Delivery (CDS)
The CDS manages the automated transport of bulk chemicals from storage to the facility. Operators must monitor the non-contact level sensors via the HMI panel to track real-time consumption. The system utilizes automated changeover protocols; when a supply barrel is empty, the system will switch sources to maintain a bubble-free flow. Ensure all 316L electropolished piping connections are inspected during scheduled maintenance to prevent particle contamination.
2. Mixing and Dispensing (CDM & VMB)
The CDM handles precise blending and dilution at the point-of-use. Users must select the pre-programmed recipe control to automate the mixing of chemicals with DI water. Use the Valve Manifold Box (VMB) to isolate specific branch lines when servicing individual tools without halting the entire facility supply.
3. Safety and Waste Protocols
All units feature automatic leak detection and secondary containment. If an alarm sounds, the system will automatically trigger a safety shut-off. For organic solvents, ensure nitrogen blanketing is active to prevent oxidation and fire hazards.